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Product name:30% Carbon Fiber Nylon 66
Product model:Carbon Fiber Reinforced Nylon 66
Product brand:INCHR
Processing customized:30% Carbon Fiber Reinforced
Product specification:MC305
Product description:Nylon 66 MC305 Compound
30% Carbon Fiber Reinforced Nylon 66
Electrically Conductive Nylon 66
Carbon fiber reinforced Nylon 66 properties
PA66 MC305 is carbon fiber reinforced nylon compound which is a composite material composed of 30% carbon fiber and nylon resin.Carbon fiber reinforced nylon compound combines the advantages of light weight, high strength, corrosion resistance and wear resistance, making it widely used in many fields, such as aerospace, automotive industry, sports equipment, construction industry, as well as electronic products and medical Equipment, etc. There are two main methods for preparing carbon fiber reinforced nylon: prepreg method and injection molding method. The prepreg method involves laminating carbon fiber cloth pre-impregnated with resin in a mold and curing it under high temperature and high pressure; the injection molding method is to mix carbon fiber and resin and directly inject it into the mold and heat and solidify it.
In addition, carbon fiber reinforced nylon compound also has high modulus, high mechanical strength and high rigidity, and its continuous use temperature can reach 150°C, which makes it very popular in applications that require lightweight but high strength. For example, carbon fiber reinforced nylon compound can be used to manufacture components of high-speed railways, as well as various components of automobile engine parts, electrical parts and car body parts. It is also used to make parts with excellent wear and creep resistance to replace traditional metal materials
Carbon fiber reinforced Nylon 66 main advantages
High strength and high stiffness: Since the strength and stiffness of carbon fiber are very high, after reinforcing nylon, its strength and stiffness will also be significantly improved.
Good high temperature performance: Carbon fiber reinforced nylon still maintains excellent physical and mechanical properties at high temperatures.
Lightweight: Carbon fiber is a lightweight material, so parts made of carbon fiber reinforced nylon also have lighter weight.
Although carbon fiber reinforced nylon has the above advantages, there are also some disadvantages. For example, the price is higher and the production process is more complicated.
Carbon fiber reinforced Nylon 66 processing
Injection molding machine selection
Carbon fiber reinforced nylon injection molding processing has relatively high requirements on the injection molding machine. It needs to have the characteristics of large injection pressure, wide back pressure adjustment range, and high temperature control accuracy. It is recommended to choose an injection molding machine with excellent brand and stable performance to ensure production efficiency and product quality.
Mold design
Mold design involves product size, structure, wall thickness, etc., and the characteristics of carbon fiber reinforced nylon injection molding need to be fully taken into consideration. It is generally recommended to use optimized design methods such as large runners, hot runners, and comprehensive cross-sections to improve mold fluidity and product surface quality.
Processing conditions
Injection speed: Try to use high-speed injection to ensure that the carbon fiber reinforced nylon compound fully fills the mold cavity and avoids the generation of bubbles.
Temperature control: The processing temperature of carbon fiber reinforced nylon is relatively high, and precise temperature control of the injection molding machine, hot runner, mold, etc. is required to avoid defects such as shrinkage cavities, inclusions, and deformation.
Back pressure adjustment: When carbon fiber reinforced nylon compound is injected, the back pressure needs to be adjusted appropriately to ensure product surface quality and dimensional accuracy.
Cooling time: After injection molding of carbon fiber reinforced nylon compound, a certain cooling time is required before demoulding to avoid defects such as deformation and cracking.
Carbon fiber reinforced nylon injection molding process requirements are relatively strict, and it is necessary to pay attention to material selection, injection molding machine selection, mold design and processing conditions to ensure product performance and quality.
Pre: 20% Carbon Fiber PC
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